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Turbocharger optimization

Innovations in the development of new turbochargers are primarily aimed at achieving higher efficiencies. CFD simulation provides a detailed understanding of the flow and potentially identifies areas for improvement.

Context

Turbochargers exploit the energy contained in the exhaust gases produced by combustion in an engine. To understand the benefits of turbochargers, let’s take a look at the classic operation of a four-stroke engine, with its four phases:

  1. Induction of the air/fuel mixture
  2. Compression of the mixture in the combustion chamber
  3. Expansion, caused by the explosion of the fuel.
  4. Exhaust, allowing hot burnt gases to be expelled.

Instead of discharging the exhaust gases directly, the turbocharger recovers the energy they contain to drive a turbine connected to a shaft. On the other side of the shaft, a turbine wheel is in turn driven: it draws in and compresses the outside air, which is then injected into the engine. Turbocompressors significantly increase cycle efficiency and thus engine power.

Naturally, those involved in the transport sector are looking to optimize the efficiency of each of the components that make up the turbocharger. The aim is not only to increase vehicle performance, but also to reduce fuel consumption, and hence costs and environmental impact.

Objective

In the study presented here, the aim is to calculate and validate the performance of the turbocharger supplied by the customer, and to identify the areas that can be modified to improve it.

Modélisation CFD d'un turbocompresseur

CFD model of a turbocharger

Simulation and results

The numerical modeling phase of a turbomachine is a key step in the design or optimization process. The physical phenomena at work are complex: turbulent and compressible flow, high rotational speed and steep gradients, to name but a few.

Thanks to a complete range of software dedicated to turbomachinery modeling, OptiFluides can perform this type of CFD simulation. It is thus possible to precisely visualize the flow in the turbocharger, and the levels of pressure, velocity and turbulence at any point in space and as a function of time. This is an essential prerequisite for identifying areas for system improvement. An example of a customer case is shown in the video below.

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